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Our PU foaming machine equipment would be configured based on high, medium and low density foaming formula. This sponge production line equipment can produce British and US Standard High Rebound&Slow Rebound Sponge, Mattress Sponge, Shoe Material Sponge, Bra Sponge, European Plastic Resistant Sponge, etc. Yellowing resistance can reach 3-5 international standard class, hardness class with the range of 200-2000, add powder between the range of 10%-200%, produced sponge density range from 6-180. We can customize the foaming equipment based on customer's actual situation and needs.
|
Machine Component |
9-32 components(Depends on customer foam production needs) |
|
Total Output |
200-300kg/min |
|
Total Power |
100 KW |
|
Oven Length |
21M(can be customized) |
|
Foaming Height |
Below 1250mm |
|
Foaming Density |
6-180kg/m3 |
|
Foaming Speed |
2000-8000mm/min |
|
Foaming Width |
1100-2400mm |
|
Foaming Type |
Down spray via swing head |
|
Mixer Head Power |
37KW |
|
Exhaust Fan |
Exhaust Fan x 4 |
|
Machine Dimensions |
L38000 X W4500 X H4200 mm |
- Control Console: 3.0×2.5×0.55m
- Curing Tunnel:
- Entry Platform: 7m (1.2-2.4m adjustable) + 1.5m extension
- Side Guides: 21×2.4×1.25m
- Support Structure: 21×4×3m
- Conveyor System: 21×2.6×0.8m
- Cutting Unit: 2.5m working width × 1.3m height (single-blade)
-Intelligent PLC/HMI control
-Real-time formula adjustment
-Automated dimensional controls:
Height/width adjustment
Synchronized conveyor speeds
-Precision temperature/pressure management
-High-performance dual-mode cutter
Flowmeter(glall tube type)
4 Units:TDl,M/C,Water,Air Digital screen
Orginal imports
Accurate flow
Corrosion-resisting
Durable
Control cabinet
Digital screen
Misubishi PLC
Length counter
Fall plates drawing
Feedback warning for switch open
The equipment integrates a stainless steel construction, a 40HP drive system, patented mixing technology optimized for CaCo₃, Italian high-pressure PTFE-lined valves, and automatic pressure safeguards.
Stainless steel construction with 200L capacity. Features optional stainless steel or anti-corrosion aluminum-plastic pipe connections. Equipped with integrated stirring and filtration system.
- POP Tank: 5-ton carbon steel tank with thermostatic control, stainless steel cooling coil, and 11KW stirring motor with reducer
- PPG Tank: 5-ton carbon steel tank with thermostatic control, stainless steel cooling coil, and 7.5KW motor
- TDI Tank: 5-ton carbon steel tank with thermostatic control, stainless steel cooling coil, and 3KW motor
- MC Tank: 5-ton stainless steel tank with thermostatic control, cooling coil, and 2.2KW motor.
High-precision pumps with durable, wear-resistant and anti-corrosion properties. Suitable for non-lubricating, high viscosity and toxic media.
Operating range: -50°C to +230°C, viscosity 1-55,000 CST, 50BAR pressure. Includes pressure switch protection and high-quality geared reducers.
Flat platform for monitoring sponge maturation and flatness during foaming process. Facilitates handling of 50-meter sponge sections.
Dense board design stabilizes sponge base, reduces material loss from uneven surfaces, and simplifies sponge clamping operations.
Dual-mode (saw-tooth and blade) cutting system for continuous foam processing.
Digital-controlled with thin, sharp blades for precise vertical cuts on moving foam. Reduces downtime risks and offers simple operation.
http://www.demingmachine.com/
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