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Standard Components & Dimensions:
The production line features a precisely engineered foaming control platform (3.0m × 2.5m × 0.55m) that serves as the nerve center for operations. The drying tunnel assembly consists of an adjustable alighting-board (7m length with 1.2-2.4m width range plus 1.5m pendulum extension), complemented by a substantial side chain board (21m × 2.4m × 1.25m) and robust support frame (21m × 4m × 3m). The integrated conveyor system spans 21m × 2.6m × 0.8m, while the precision cutting unit features a 2.5m width × 1.3m height single blade configuration, ensuring clean, consistent cuts throughout continuous production cycles.
Key Parameters:
- Working width: 1000-2400mm
- Max. foaming height: ≤1250mm
- Density range: 6-180kg/m³
- Mixing speed: 2000-7500rpm
- Output capacity: 200-300kg/min
- Material injection: Downward spraying
Control System:
- PLC automation with uninterrupted formula switching
- Frequency-converted synchronized foaming control
Computerized adjustment of:
- Drying tunnel height (electric)
- Side chain width (electric)
- Multi-functional forming unit:
- Top pressure stabilization
- 6-way edge film control
|
Machine Component |
12-32 components(Depends on customer needs) |
|
Total Output |
200-300kg/min |
|
Total Power |
100 KW |
|
Oven Length |
21M(can be customized) |
|
Foaming Height |
Below 1250mm |
|
Foaming Density |
6-180kg/m3 |
|
Foaming Speed |
2000-8000mm/min |
|
Foaming Width |
1100-2400mm |
|
Foaming Type |
Down spray via swing head |
|
Mixer Head Power |
37KW |
|
Exhaust Fan |
Exhaust Fan x 4 |
|
Machine Dimensions |
L38000 X W4500 X H4200 mm |
When investing in polyurethane foam production equipment, our solution stands out as the industry leader for these compelling reasons:
Smart Automation – Features like automatic tunnel height adjustment and 6-way edge control eliminate manual errors while reducing labor costs by 40%.
Future-Ready Flexibility – The only system offering both ultra-wide working width (1000-2400mm) and height (≤1250mm) adjustability for diverse product lines.
Proven Reliability – Industrial-grade components and synchronized frequency conversion control guarantee 98% operational uptime with minimal maintenance.
Total Cost Advantage – The sponge produced has a smooth surface, almost no waste, and saves costs.
We not only sell machines, but also provide complete foam production solutions tailored to your long-term success.
http://www.demingmachine.com/
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