Our fully automated continuous foaming system specializes in manufacturing versatile polyurethane foam with density parameters ranging from low density 6kg/m³ to high-density 180kg/m³. The innovative control interface combines user-friendly operation with sophisticated programming capabilities, allowing for unlimited formula storage and real-time production adjustments. Remote monitoring functionality enables precise cost management through web-based oversight.
This versatile manufacturing solution accommodates an extensive range of foam applications across multiple industries:
- Home and office products (cushions, pillows, decorative elements)
- Furniture components (sofa padding, mattress cores, structural supports)
- Textile and apparel applications (lingerie padding, hat liners, footwear components)
- Industrial uses (acoustic filters, packaging materials, automotive insulation)
- Specialized products (luggage padding, microphone dampeners, automotive headliners)
Technical specifications include:
- Comprehensive density spectrum (6-180kg/m³)
- Firmness variability (200-2000 hardness units)
- Flexible additive integration (10-200% powder incorporation)
- Superior color stability (meeting international yellowness resistance standards 3-5)
The system's advanced process control ensures consistent quality across all product categories while maintaining operational efficiency.
Machine Component |
9-36 components(Depends on customer needs) |
Total Output |
200-300kg/min |
Total Power |
130 KW |
Oven Length |
20000mm(can be customized) |
Foaming Height |
Below 1250mm |
Foaming Density |
6-180kg/m3 |
Foaming Speed |
2000-7500mm/min |
Foaming Width |
1000-2400mm |
Foaming Type |
Down spray via swing head |
Mixer Head Power |
45KW |
Exhaust Fan |
Exhaust Fan x 4 |
Machine Dimensions |
L38000 X W4500 X H3500 mm |
- Intelligent control cabinet
- Electronic flow meter-glass tube
- Reinforced glass sight tube
- Intelligent display of flow data per minute
- 4 groups: TDI, MC, water, and air(pressurized)
- Precise flow, corrosion resistance, and durability
http://www.demingmachine.com/